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SMC

SMC

Digital SFM

Digital SFM

CT Analysis

CT Analysis

Digital VSM

Digital VSM

Smart Standards

Smart Standards

Digital TPM

Digital TPM

Overview of the Shopfloor Management Cycle SMC

The LinkedData Shopfloor Management Cycle SMC is based on Industry 4.0 technology. It adopts advanced management models that have been proven to effectively improve equipment efficiency. By collecting equipment downtime reasons through interconnection with equipment or manual selection methods and conducting systematic statistical analysis and structured problem-solving steps, it continuously improves Overall Equipment Effectiveness (OEE), helping customers achieve operational targets.

Main Function Highlights of Shopfloor Management Cycle SMC
Production Planning Gantt Chart

Product Functions

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Precise and intelligent OEE loss statistics and analysis

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Systematic OEE improvement PDCA cycle

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Quickly identify losses in technology, quality, organization, materials, etc., and clarify responsibilities

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Promote interdepartmental collaboration to jointly improve equipment OEE

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Takt balance wall

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Hourly output control table

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OEE and loss tracking

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OEE loss analysis

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OEE loss trend tracking

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PDCA tracking table

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Production plan import and planned downtime settings

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Predefined OEE loss categories and downtime reasons

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Production line downtime heatmap and downtime duration summary

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Support for manual and automatic data collection

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Support for automatic OEE statistical analysis for different types of equipment such as product takt or speed/flow

Product Value

零可達SMC核心價值

Increase Overall Equipment Effectiveness and Capacity Ramp-Uparrow

Deploy realtime monitoring systems to monitor equipment operation status, output, and efficiency.
Utilize visualization technology to display key indicators intuitively, helping teams quickly identify problems and make immediate adjustments.
Enterprises can manage equipment and production processes more flexibly and efficiently, increasing overall equipment effectiveness and achieving capacity rampup.

Reduce Fixed Asset Investment and Manufacturing Costsarrow

Optimize production processes through continuous improvement methods, reduce scrap rates and production cycles, improve production efficiency, and reduce fixed asset investment due to insufficient capacity, thereby lowering manufacturing costs.

Improve Labor Efficiency arrow

Use production data analysis to identify bottlenecks and improvement points in workflows.

Enhance Product Qualification Rate arrow

Collect and analyze large amounts of data on the production process and product quality,use datadriven methods to deeply understand the factors that may affect product quality in production and solve fundamental problems.

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